Features | Boilers | Burners

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Boilers and Burners

Boiler maintenance cuts company costs

29th January 2021 A comprehensive boiler maintenance programme not only keeps boilers up and running reliably, but also ensures equipment longevity and improves safety for employees. However, many companies try to save costs on water treatment to reduce operating costs and meet production demands. While this can... →

Drone tech allows for expansion

By: Theresa Bhowan-Rajah 29th January 2021 With technology advancement in the drone industry and drone access expanding from military to commercial use, rope access specialists Skyriders found that drones could be successfully used in the inspection of boilers and other confined spaces. “Industries are constantly developing, and the... →

TEENY TINY SPACES Drones have good lighting and high-resolution imaging technology that can take accurate images of the environment within a boiler

Conveyor components ideal for use in boilers

5th June 2020 Industrial equipment supplier BMG’s extensive power transmission range encompasses HEKO conveyor components, including round link chains and components for submerged chain conveyors, which have been designed for dependable use in many harsh environments such as in the boiler industry. →

A SOLID LINK HEKO chain systems with attachments can be supplied pre-assembled with the chain as endless round strands eliminating the need for on-site assembly

Cogeneration next step in energy and heat supply

By: Theresa Bhowan-Rajah 5th June 2020 Steam boilers supplier and services provider Steam Generation says clients are aiming to decarbonise their production processes by 2030 through cogeneration as part of integrating the United Nations Sustainable Development Goals into their operations. →

BOILING HOT Heat recovery systems that Steam Generation supplies minimise production losses, increase plant energy efficiency and save on boiler running costs

Boiler inspection easier with drones

By: Theresa Bhowan-Rajah 5th June 2020 Using drones, in addition to rope access, can result in boiler inspections being done at a fraction of the cost and much quicker, notes rope access specialist Skyriders. →

TAKING FLIGHT The drones have been designed for indoor use

Boiler hire eliminates operational disruptions

5th June 2020 Businesses that rely heavily on boilers are occasionally confronted with a situation where they are forced to operate at reduced capacity. →

Outsourced steam to improve efficiency, ensure cost savings

5th June 2020 The economic downturn has had a severe impact on countless businesses, forcing many to re-examine their operational costs. →

Demand increasing for boiler cleaning

By: Cameron Mackay 17th January 2020 There has been a signifiscant increase in demand for industrial and chemical cleaning solutions provider Gra-Tech’s chemical cleaning of package boilers, as industries in which package boilers are used are looking to optimise operational efficiencies and reduce costs. Package boilers are smaller... →

SQUEAKY CLEAN Preoperational cleaning of boilers before commissioning require a 1% hydrofluoric acid solution to remove most mill scale and fabrication defects

Boiler leak-detection equipment ideal for power generation

By: Cameron Mackay 17th January 2020 Power generation facilities can benefit from using turnkey solutions provider Procon Engineering’s boiler tube leak-detection to avoid unplanned shutdowns, says industrial and processing solutions provider RTS Africa Technologies MD Ian Fraser. “This equipment provides a continuous diagnostic... →

KEEPING THE LIGHTS ON The Procon boiler tube leak-detection system can eliminate unplanned shutdowns caused by boiler tube leaks

Building a large boiler solution

17th January 2020 Regardless of the application, the priority of any steam operation is cost effectiveness. Finding the most cost-effective solution is a matter of achieving the optimal level of reliability, energy efficiency and asset preservation. As projects get bigger, running at peak efficiency becomes... →

Company to offer carbon tax consulting

By: Cameron Mackay 17th January 2020 Boiler and burner solutions provider Steam Generation is set to introduce Carbon Tax consulting services for its customers to add to its boiler financing services. This comes after the Carbon Tax Act was introduced in South Africa in June last year, which affects energy-intensive industrial... →

BOILER EFFICIENCY FOCUS Hlophe notes an increase in customers using coal-fired boilers that require automation to assist in monitoring and realising boiler efficiency, at a reasonable cost

Company expands into boiler manufacturing

By: Cameron Mackay 17th January 2020 Boiler management, consulting, engineering and quality-assurance services provider GM Boiler and Steam Consulting Engineering (GMB) will continue to expand its business this year to include the manufacturing of boilers and boiler components for plant and production industries. Last year, the... →

BOILER UPKEEP The company’s knowledge and expertise in refurbishment services has become vital for the maintenance of second- and third-hand boilers

Sensible steam system management a priority

7th June 2019 Establishing repair priorities based on safety, steam/energy loss and possible impact on production and quality is a sensible approach to a steam system management programme, says test and measurement tool supplier Comtest. Water boils at 100 °C making steam, which is routinely transmitted at... →

Plasma ignition for burners now available to South African market

7th June 2019 Industrial equipment supplier O.E.N. Enterprises has introduced the new Hegwein Microwave Plasma Ignition System manufactured by combustion technology firm Durag Group as part of its portfolio of igniters available to the South African burner market. O.E.N highlights that firing up large... →

LIGHT OF MY LIFE The new plasma ignition system is safer and more cost effective

Fast delivery of boilers averts shutdown

7th June 2019 Boiler manufacturer and distributor Nationwide Boiler Incorporated based in California, in the US announced the fast-track emergency delivery of two large package watertube boilers. The supply to a pulp and paper facility in the Pacific Northwest took seven days in which time the boilers – which... →

TAKE AWAYS The mobile boilers took seven days to travel over 1 600 km to the customer’s site

Hydronic boiler named product of the year finalist

7th June 2019 Boiler room solution provider Cleaver-Brooks’ ClearFire-CE (CFC-E) fully condensing hydronic boiler has been named a finalist for the US Consulting-Specifying Engineer 2019 Product of the Year. The awards programme spotlights innovative new products that continue to raise the bar for the... →

PICK ME The condensing hydronic boiler has been listed as a product of the year finalist in the boilers and chillers category

New acoustic steam leak system launched

7th June 2019 Last month, local process control instrumentation manufacturer and distributor Instrotech announced the launch of acoustic steam leak detection system Inspecta III. The current system Inspecta FFT, first released some 20 years ago, is reaching its end-of-life, and Instrotech’s design engineers... →

OUT WITH THE OLD The FFT has been replaced by the Inspecta III which boasts better technology and efficacy

Regular boiler maintenance key in stable power

7th June 2019 Multinational conglomerate GE is aware of the pressures faced by power producers, especially utilities, to improve efficiency and productivity within their steam plants. For South Africa, regular maintenance to major upgrades and retrofits of utility power plants and in particular the boilers, is... →

OHHH SO STEAMY GE offers a comprehensive range of steam power solutions to the continent

Boiler installations benefit from leak detection

By: Halima Frost 7th June 2019 The Procon boiler tube leak detection system can be instrumental in preventing unplanned boiler shutdowns, says technology and solutions provider RTS Africa Technologies, highlighting its benefits to industries that make use of boilers. As the local distributor of turnkey solution provider Procon... →

WHATS HOT Because of the extreme temperatures needed to generate steam boiler failures can be very catastrophic if not detected early.

Combustion Technology

7th June 2019 Combustion Technology is the market leader in oil and gas burner and boiler installations, sales and service. With offices in Cape Town and Johannesburg, Combustion Technology has an extensive dealer network throughout South Africa and it is well-positioned to service its large customer base... →

Project helps industry achieve energy and cost savings

By: Thabi Shomolekae 25th January 2019 With steam accounting for about 30% of industrial plant energy consumption, the National Cleaner Production Centre South Africa’s (NCPC-SA’s) Industrial Energy Efficiency (IEE) Project is assisting industry in assessing steam systems to achieve energy and cost savings. Steam is used widely across... →

INSPECTION The IEE project calculates boiler plant and heat exchanger efficiencies, quantifies boiler and system losses, and establishes the cost of steam generation

Photo by Bloomberg
INSPECTION The IEE project calculates boiler plant and heat exchanger efficiencies, quantifies boiler and system losses, and establishes the cost of steam generation

Shut-off valves suitable for gas and oil fuel lines

By: Thabi Shomolekae 25th January 2019 Valves, steam and combustion system solutions provider, Heaton Valves Africa (HVA) says the German designed and manufactured Albrecht safety quick shut-off valves are suitable for use on gas and oil fuel lines for burners in the local market. “These valves carry all the relevant certification,... →

Steam Generation in talks to expand on boiler distribution

By: Thabi Shomolekae 25th January 2019 Heat and energy generation equipment provider Steam Generation Africa says it is in talks with a small- to mid-range biomass boiler manufacturer to distribute into the South African and African markets this year. Owing to biomass being readily available and the possibility to produce it as a... →

STEAM GENERATOR Each Cochran boiler features a robust design and construction, ensuring a long operational life and maximum efficiency

Boiler relocation project near completion

By: Thabi Shomolekae 25th January 2019 Boiler maintenance and installations provider Boiler and Industrial Plant hopes to complete the boiler relocation project it has been working on for manufacturer United National Breweries (UNB), commonly known as Ijuba breweries, by the end of this month. The project, valued at R2-million,... →

MAINTENANCE The installation of a pumped condensate system and a refurbished pressure control system at the Majola Tea project were completed

Order received for two H-25 gas turbines

22nd June 2018 Thermal power generation systems manufacturer Mitsubishi Hitachi Power Systems (MHPS) has received an order for two H-25 gas turbines for a thermal power station being built by power provider China Resources Power Group, in Taixing City, in Jiangsu province, China. The units will form the core... →

POWER PLANT
Serving as a standalone power source in a local industrial zone, the new plant will supply power, steam for manufacturing processes, and cooled air for air-conditioning

Photo by Bloomberg
POWER PLANT Serving as a standalone power source in a local industrial zone, the new plant will supply power, steam for manufacturing processes, and cooled air for air-conditioning

Company completes boiler modernisation project

22nd June 2018 Sustainable energy solutions provider Sumitomo SHI FW has successfully completed the delivery of a circulating fluidised-bed (CFB) boiler technology upgrade project to increase the oil shale retort gas combustion in an existing CFB boiler at energy group Enefit’s Narva power plant in Estonia,... →

DELIVERY DONE
Sustainable energy solutions provider Sumitomo SHI FW has successfully completed a circulating fluidised-bed boiler technology upgrade project at energy group Enefit’s Narva power plant

Photo by Bloomberg
DELIVERY DONE Sustainable energy solutions provider Sumitomo SHI FW has successfully completed a circulating fluidised-bed boiler technology upgrade project at energy group Enefit’s Narva power plant

Increased drive towards using natural gas

By: Jessica Oosthuizen 22nd June 2018 There is an increased drive in the local boiler industry towards converting from using coal to using natural gas, as coal – despite its being the cheapest fuel to use – is becoming increasingly problematic, says heat and energy generation equipment provider Steam Generation Africa MD John Rundle.... →

BOILER DISTRIBUTION Steam Generation Africa is the local distributor for boiler specialists Cochran UK products

Order for 97 MW steam generation system received

22nd June 2018 Thermal power generation systems manufacturer Mitsubishi Hitachi Power Systems (MHPS) has received an order to provide a steam turbine power generation system for a pulp and paper mill in Sumatra, Indonesia. With an output of 97 MW, the system will be used as an in-house power source, while steam... →

Photo by Bloomberg
SYSTEM SUPPLY Mitsubishi Hitachi Power Systems will supply the core components such as the steam turbine and the generator

NCPC-SA reduces small-enterprise energy consumption by 50%

By: Jessica Oosthuizen 22nd June 2018 Since the National Cleaner Production Centre South Africa (NCPC-SA) did a steam system optimisation (SSO) at the Klein River Cheese farm, the farm’s overall energy consumption has reduced by 50%, says NCPC-SA project manager Sashay Ramdharee. The NCPC-SA scoped the steam system at Klein River... →

SASHAY RAMDHAREE The National Cleaner Production Centre South Africa makes sure to track whether the companies it works with have been or are saving energy as they planned to do

Skills development and in-house training crucial for boiler industry

By: Jessica Oosthuizen 22nd June 2018 Stainless steel fabricator and welding services firm Hlakani Engineering strongly advocates the importance of skills development and in-house training, says director Gerhard Holtshauzen, as this significantly improves boiler making and other skills. “We provide people with a chance to become a... →

The Combustion Group

22nd June 2018 Combustion and thermal solutions provider The Combustion Group (TCG) designs, manufactures, installs and commissions thermal solution equipment for any specific plant and application. Established in 1989, TCG’s vision is to be the innovative leader in the industry by remaining the top supplier of... →

Boiler retubing completed for major tyre manufacturer

By: Jessica Oosthuizen 22nd June 2018 Management, consulting, engineering and quality assurance services provider GM Boiler & Steam Consulting Engineering completed a boiler retubing for one of the major tyre manufacturers in South Africa, says company technical director Gregory Morgan. The retubing was part of a 36-month boiler... →

BOOMING BOILERS There is high circulation of second- and third-generation boilers in the country, which keeps demand for the refurbishing of boilers steady

Economisers the key to boiler success

26th January 2018 Fitting an economiser on a boiler is a small addition that can provide big results in terms of helping companies reduce their operating costs and decrease their environmental impact, says heat and energy generation equipment provider Steam Generation Africa MD John Rundle. →

Efficient boiler inspection saves downtime at power station

By: Robyn Wilkinson 26th January 2018 Inspection and certification services provider TÜV SÜD South Africa’s successful completion of an outage inspection project at State-owned power utility Eskom’s Medupi Unit 5 has ensured that the power station’s boiler meets the highest standards in terms of quality and safety. →

ENSURING GOOD FUNCTION The detection of wear and damages plays a key role in preventing costly equipment failures

Natural gas boilers coming to the fore

By: Robyn Wilkinson 26th January 2018 As environmental protection pressures increase globally and the quality of coal being supplied to the local market decreases, Johannesburg-based gas reticulator Egoli Gas and one of its technology partners Steam Generation Africa are confident that interest in natural gas as an alternative fuel... →

CLEANER TECHNOLOGY Steam Generation’s heat recovery boilers are fully insulated and clad, complete with valves and pipework, to ease site installation

Natural gas boilers offer hidden benefits

By: Robyn Wilkinson 26th January 2018 The benefits of natural gas as fuel for boilers in industrial processes are too often overlooked by companies who continue to favour traditional coal-fired boilers, which they erroneously believe to be a more cost-effective option, says oil, gas boiler and burner specialist Combustion Technology... →

ALTERNATIVE OPTIONS
While coal appears to be the more cost-effective boiler fuel option, there are a number of overlooked benefits of natural gas, which must be considered in cost calculations

Photo by Reuters
ALTERNATIVE OPTIONS While coal appears to be the more cost-effective boiler fuel option, there are a number of overlooked benefits of natural gas, which must be considered in cost calculations

Boiler supplier secures largest order in 30 years

26th January 2018 Boiler supplier Dryden Combustion has experienced significant growth since it was acquired by energy solutions provider Energy Partners at the end of 2016, with the successful synergy between the companies enabling Dryden to secure the largest single order in its 30-year history last year. →

MAKING PROGRESS The shell of the first of four new 10 t/h coal-fired steam boilers is complete, with the project on schedule for hand over to the client in October

Increase in demand to create opportunities

9th June 2017 The utility and industrial boilers market is predicted to experience an increase in demand, across a scope of applications, owing to rising industrialisation, says research and consulting services company Transparency Market Research (TMR). According to a 2017 research report conducted by TMR,... →

Photo by Bloomberg
BOILING POINT Pressure gauges for utility boilers beside a generator

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