SA seventh-largest iron-ore producer

South Africa’s position as the number three supplier of iron-ore to China emphasises the strategic importance of iron-ore deposits in the country and its importance as a significant iron-ore contributor worldwide, says minerals adviser Venmyn Deloitte MD Andy Clay.

He adds that this is testimony to the rapid historical development of South Africa’s iron-ore mines, in conjunction with the South African government’s infrastructure development.

South Africa is the seventh-largest producer of iron-ore and has also traditionally been the fourth-largest exporter worldwide. The country increased the percentage of iron it exports because of the suspension of mine operations in Goa, India, in September 2012 , owing to contraventions in terms of mining without licences or beyond licensed areas.

As a result, the global demand that Goa’s iron-ore mining operations used to meet can now be met by South Africa, in addition to other producers, such as Australia. “One of the factors that enables South Africa to export so much ore is the efficient Sishen iron-ore rail line,” notes Clay.

Opened in 1947, the Sishen mine is iron-ore supplier Kumba’s flagship operation and one of the largest openpit mines in the world. It has sufficient resources to sustain 21 years of production. It operates 24/7 and, in 2011, it transported 38.9-million tons of iron-ore.

Most of the Sishen mine’s iron-ore was exported in 2011, with about 6.2-million tons of its production being supplied to steel and mining company ArcelorMittal South Africa that same year, mining giant Anglo American reports.

He highlights that South Africa is an important supplier to those who wish to diversify supply or who value the blending opportunities that South African ore provides. “In South Africa, specific obstacles that inhibit exports include capacity constraints on the Sishen iron-ore line,” he notes.

Clay says that, while South Africa has substantial iron-ore resources, it is unlikely that the country will become the number one exporter of iron-ore to China, as Australia has greater iron-ore reserves and production, as well as geographical dominance, owing to its proximity to China.

India also has a geographical advantage over South Africa in terms of exporting to China, while Brazil is also a strong exporter, as its ore is favoured over that of South Africa’s, owing ot the country’s lower phos- phorous content, says Clay.

“The iron-ore market is dependent on China and India. Iron-ore is a bellwether of economic growth and China has emerged as the biggest market for iron-ore, as a result of industrial growth,” states Clay.

The future size of the iron-ore market depends on global economics. “China appears to be focusing on the development of urban areas that are satellites to the major centres. If that urbanisation level continues to increase, driven by a requirement for employment and higher wages, steel demand and the associated demand for iron-ore will also increase,” he explains.

Clay adds that the international demand for iron-ore is driven by the largest steel producers in emerging nations, such as China. “The main producers of iron-ore are not necessarily the main exporters of iron-ore, since some of the largest producers are also the main users of their domestic supply of iron-ore.”

Challenges

The economic downturn has affected steel output and consumption in many regions, with some, including Europe – which has been South Africa’s traditional iron-ore export market – still stabilising their economies.

Clay adds that most iron-ore mines are openpit and have had to deal with rising costs, particularly those of fuel, power and labour. As a result, in some regions – notably Australia – some new projects have been put on hold.

He points out that government involvement in the iron-ore and steel industry is also a challenge. “Resource nationalism and attempts to impose more tax on iron-ore producers are influencing mines’ profitability and sense of security. In addition, govern- ment incentives to the steel industry in the form of subsidies for this supposedly strategic industry have created anticompetitive structures.

Another challenge in South Africa has been the inefficiency in attempts to solve legal title disputes in the iron-ore industry. The Sishen/Imperial Crown Trading (ICT) legal case is still unresolved and has created uncertainty related to supply and legal tenure in the industry.

News24 reported in April that, on March 28, the Supreme Court of Appeal ruled that the Sishen Iron Ore Company (SIOC) was the exclusive holder of a con- verted mining right for iron-ore on the Sishen mine.

It dismissed an appeal by Minister of Mineral Resources Susan Shabangu and ICT against a ruling to that effect by the South Gauteng High Court, in Johannesburg, in 2011.

The high court found that SIOC became the exclusive rights holder on May 5, 2008, and set aside ICT’s Deparment of Mineral Resources-accorded prospecting right in relation to 21.4% of the Sishen mine. The dispute about the 21.4% mining right originated from a disagreement between Anglo American subsidiary Kumba Iron Ore and Mittal, which is itself yet to be settled.

Clay notes that the biggest opportunity for iron-ore exploration and beneficiation in South Africa lies in the Northern Cape, as there are significant high-grade iron-ore resources, which have iron grades of more than 60%. This type of iron-ore does not need any value addition prior to export.

There are low-grade ores with iron grades of more than 30% in the Bushveld area of Lim- popo, which require some value addition prior to export.

Clay concludes that, for the beneficiation of iron-ore into steel products to become viable in South Africa, much still needs to be done to secure low-cost, available power.