Investing in transfer points leads to lower costs

Transfer points in materials handling applications, where materials move from one conveyor belt to another, from conveyor to equipment or into storage facilities, are critical points on mines and minerals processing plants.

The efficiency and reliability of transfer points are pivotal in lowering the total cost of ownership (TCO) in both greenfield and brownfield installations, says Weba Chute Systems CEO Mark Baller.  

“Chute systems ensure the seamless flow of bulk materials such as minerals and aggregates, from one process to another. However, these points are also prone to issues like spillage, dust generation, material degradation and equipment wear. Addressing these challenges is key to reducing maintenance costs, downtime, and overall TCO,” explains Baller.

He says that optimised transfer points are designed to minimise spillage and dust creation. “Using well-engineered chutes can greatly reduce material loss through the creation of excessive finds or spillages, eliminating the need for frequent clean-ups. This not only lowers labour costs but also mitigates environmental and health risks.”

The company asserts that is has developed innovative solutions that address the critical issues associated with transfer points, noting that properly designed transfer points ensure a smooth and controlled material flow, which is essential to prevent material degradation. Using advanced flow control techniques, such as curved chute designs and flow aid devices, the company designs transfer points that help in maintaining material integrity and consistency.

Transfer points are often sites of high wear and tear owing to the impact and abrasion of materials, and the company emphasises its use of high-quality, wear-resistant construction materials. It’s structural designs are engineered to enhance the longevity of transfer points, reducing maintenance costs with a reduced need for frequent replacements and maintenance.

“Safety and operational efficiency are at the core of Weba Chute Systems' solutions, and by minimising the risk of blockages and equipment failures, we significantly enhance safety and ensure continuous, uninterrupted operations for our customers,” adds Baller.